CVT Annoyances and Problems

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CVTs are designed to take the performance and efficiency of a manual transmission, and blend it with the convenience of an automatic. It sounds nice, but it's not without its own quirks and problems.

Temperature Protection Slowdown Recall

One of the major issues with Suzuki's CVT is how it enters temperature protection control due to overheating. In protection mode the vehicle's speed and ability to accelerate are both greatly reduced.

Resistors are soldered onto lead frames in the CVT module and then mounted on internal boards. The soldering helps protect the resistors from heat stress. CVT manufacturer JATCO left some resistors unsoldered, leading to a recall of 5,800 vehicles in 2018.

The recalled vehicles include the 2013 Kizashi and SX4.

Module exposure to heat

When the resistors are left unprotected, stress cracks can form. From there a solenoid that controls the hydraulic pressure of the transmission fluid has been known to increase the pressure, increasing the transmission fluid's temperature and triggering the temperature protection control. From CarComplaints.com:

"Suzuki blames the CVT problem on the manufacturer that stored components that were exposed to humidity, causing formation of an oxide film containing moisture. Formation of this film on the lead frames in soldering locations caused the resistors to have unsoldered areas."

The JATCO Connection

JATCO also produces CVTs for Nissan, and let's just say they aren't making any fans over there. So it's not surprising to hear that some Suzuki owners are experiencing similar issues to their Nissan counterparts.

  • Shuddering acceleration particularly accelerating at low speeds.
  • It runs too hot and triggers fail-safe modes (yep, this checks out)
  • Slow response from the time you press the accelerator pedal to the time the CVT actually responds
  • Incredibly loud whine that is all too common amongst all CVTs.

There are some benefits to a CVT, however, and Suzuki runs through them in this video:


Image adapted from CarComplaints.com

Generations Where This Problem Has Been Reported

This problem has popped up in the following Suzuki generations.

Most years within a generation share the same parts and manufacturing process. You can also expect them to share the same problems. So while it may not be a problem in every year yet, it's worth looking out for.

  1. 1st Generation Kizashi

    Years
    2010–2013
    Reliability
    9th of 14
    PainRank
    1.51
    Complaints
    11
    Continue Front 3/4 view of a Kizashi
  2. 1st Generation SX4

    Years
    2007–2013
    Reliability
    7th of 14
    PainRank
    1.2
    Complaints
    23
    Continue Front 3/4 view of a SX4

Further Reading

A timeline of stories related to this problem. We try to boil these stories down to the most important bits so you can quickly see where things stand. Interested in getting these stories in an email? Signup for free email alerts for your vehicle over at CarComplaints.com.

  1. Suzuki is recalling 5,800 Kizashi and SX4 vehicles because of control module problems inside the continuously variable transmission (CVT).

    Suzuki says stress cracks caused by heat can start in unsoldered areas [of the modules] and cause electrical issues. This can cause the solenoids that control hydraulic pressure of the transmission fluid to increase in pressure, causing a rise in transmission fluid temperatires.

    keep reading

OK, Now What?

Maybe you've experienced this problem. Maybe you're concerned you will soon. Whatever the reason, here's a handful of things you can do to make sure it gets the attention it deserves.

  1. File Your Complaint

    CarComplaints.com is a free site dedicated to uncovering problem trends and informing owners about potential issues with their cars. Major class action law firms use this data when researching cases.

    Add a Complaint
  2. Notify CAS

    The Center for Auto Safety (CAS) is a pro-consumer organization that researches auto safety issues & often compels the US government to do the right thing through lobbying & lawsuits.

    Notify The CAS
  3. Report a Safety Concern

    The National Highway Traffic Safety Administration (NHTSA) is the US agency with the authority to conduct vehicle defect investigations & force recalls. Their focus is on safety-related issues.

    Report to NHTSA